Get A Quote
We Are Private Label Activewear Manufacturer for USA Fitness & Apparel Brands
Looking for a reliable private label activewear manufacturer to launch your fitness brand? We specialize in providing private label fitness apparel manufacturing solutions for startups, gyms, and retailers across the United States.
From custom designs to premium fabrics, our team with 10+ years of experience ensures every garment meets the highest quality standards. Whether you need leggings, sports bras, gym wear, or performance apparel, we offer flexible production, low MOQs, and complete private label sportswear manufacturing services tailored to your brand.
Partnering with us allows you to focus on building your business while we handle the manufacturing, branding, and fulfillment.
Our Private Label Sportswear Manufacturing Services
As a leading private label activewear manufacturer, we provide end-to-end solutions for fitness brands, gyms, and retailers across the United States. Since inception, we have partnered with over 1,000 brands, delivering premium activewear that meets rigorous quality standards. In 2022, we successfully fulfilled an emergency order of 2,000+ units within two weeks, demonstrating our capability as a fast and reliable private label athletic apparel manufacturer. Our expertise, modern technology, and dedicated teams make us one of the most efficient private label sports apparel manufacturers serving the U.S. market.
Custom Activewear Production
By FY 2025, more than 25 sports apparel brands from the U.S. benefited from our custom activewear production services. Our in-house R&D team of 12 specialists ensures every order—from design conceptualization to stitching—is tailored to client specifications. We utilize state-of-the-art production technology, including flatlock stitching machines, 4-way stretch fabric handling, and moisture-wicking performance testing, ensuring garments are both durable and high-performance.
Private Labeling and Branding
As a trusted private label sports apparel manufacturer, we don’t just produce garments—we help brands launch successfully. Over 70 gyms and fitness brands have leveraged our private labeling services to create unique branded collections. From custom logos, heat transfer branding, woven labels, to packaging solutions, our team ensures your brand identity is fully realized while maintaining production efficiency and consistency.
Fabric Sourcing and Development
At our core, we believe “the right fabric is the key to performance and comfort.” We maintain a dedicated four-member fabric sourcing team responsible for selecting, testing, and developing fabrics suited for each sport and activity. We work with premium polyester, nylon, and spandex blends, ensuring garments are moisture-wicking, 4-way stretch, anti-odor, and squat-proof. Each fabric batch undergoes quality checks before production to meet U.S. fitness market standards.
OEM / Custom Design Manufacturing
For over 10 years, we have specialized as a private label sportswear manufacturer and expanded into full OEM and custom design manufacturing. We develop complete fashion lines for gyms, sports teams, retailers, and fitness brands, from tech pack creation to sample approvals and bulk production. Our production capabilities include leggings, sports bras, gym shorts, hoodies, and swimwear, ensuring a comprehensive solution for brands seeking a reliable manufacturing partner.
Our Certifications
Blank Label Activewear
Private Label Products We Manufacture & Supply to USA
As a reliable private label fitness apparel manufacturer and private label sports wear manufacturer, we produce a wide range of high-performance garments for fitness brands, gyms, retailers, and startups targeting the United States market. Our production lines are equipped to handle both small and bulk orders while maintaining consistent quality, durability, and comfort. Each product is manufactured using premium fabrics such as polyester–spandex blends, nylon–spandex fabrics, and moisture-wicking performance materials designed for athletic performance and everyday wear.
Private Label Gym Leggings
Gym leggings are one of the most demanded activewear products worldwide. We manufacture high-stretch, squat-proof leggings using 4-way stretch fabrics with compression support, breathable panels, and durable flatlock stitching for maximum comfort during workouts.
Private Label Sports Bras
Our private label sports bras are designed for high, medium, and low-impact training. Features include moisture-wicking fabrics, elastic support bands, removable padding options, and ergonomic fit, ensuring comfort during intense workouts.
Private Label Gym Shorts
We produce men’s and women’s gym shorts in multiple styles including compression shorts, running shorts, and training shorts. Our shorts are made with lightweight performance fabrics that provide flexibility, breathability, and durability for gym and outdoor activities.
Private Label Athletic T-Shirts
Our athletic t-shirts are engineered with quick-dry and sweat-absorbing fabrics, making them ideal for workouts, sports training, and athleisure wear. Brands can customize fit, fabric weight (GSM), colors, and branding options.
Private Label Hoodies and Joggers
We manufacture premium gym hoodies and joggers for athleisure collections. These garments combine comfort and performance with soft fleece interiors, stretch fabrics, and durable stitching, making them popular for both gym and casual wear.
Private Label Swimwear and Bikinis
In addition to sportswear, we also produce custom swimwear and bikinis for fitness and fashion brands. Our swimwear uses chlorine-resistant and quick-dry fabrics, ensuring durability and performance in water environments.
By offering a diverse product range and flexible customization options, we help brands create complete private label activewear collections tailored to their target market.
Our Private Label Manufacturing Process
Building a successful activewear brand starts with the right clothing manufacturer. Here’s why fitness brands, gym wear labels, and sportswear startups worldwide trust us to bring their vision to life.
Brand Consultation
We are not a conventional manufacturing facility; rather, we operate as a comprehensive activewear brand development partner. To date, we have co-developed 15+ brands that successfully operate through D2C channels, gym retail networks, and platforms like Amazon. Our approach includes strategic product line planning with up to 20 SKUs, alongside technical consultations on fiber composition, GSM weight specifications, stretch performance, and fabric recovery rates.
During the design phase, our team utilizes industry-leading software such as CLO 3D, Browzwear, and Adobe Illustrator to create accurate digital prototypes. This is followed by physical prototyping, pre-production samples, and final production samples to ensure precision and consistency.
We also optimize production lead times, minimum order quantities (MOQs), and international shipping logistics. For quality assurance, our manufacturing processes comply with globally recognized standards including OEKO-TEX and SGS testing protocols. Additionally, we provide Amazon FBA preparation, including barcode labeling, carton labeling, and compliant packaging to support seamless fulfillment operations.
Design & Tech Pack Development
The design and tech pack development phase begins for private label activewear and sportswear collections for brands and sports teams in the United States.
Concept mood boards are translated into digital garments by seven designers educated at Central Saint Martins and Parsons School of Design. They use industry software including CLO 3D, Browzwear VStitcher, Optitex, and Gerber AccuMark.
Our 23-member department prepares vector technical flats specifying 4-way stretch ratio, elastane recovery, pilling resistance, breathability index, and moisture-wicking capability. Tech packs define ISO stitch types, SPI, thread specifications, seam allowances, and logo placement measurements (e.g., 35 mm width, 40 mm from waistband seam) with precise Pantone color codes for accurate brand reproduction.
Sampling
Our Sampling department operates with a dedicated team of 22 specialists, including designers, pattern makers, and sample technicians who manage the complete product development workflow.
Using licensed professional tools such as Adobe Illustrator, CLO 3D, and Gerber AccuMark, the team converts concepts into accurate prototypes and performance-tested samples. To date, we have sent samples to 5,000+ brands, retailers, and gyms worldwide, investing approximately $30,000 annually in sample development and shipping.
Our first-round sample approval rate is currently 85%, and we aim to reach 90% by the end of 2026 through continuous improvement. In addition to the USA market, we have shipped samples to 35 countries, maintaining an overall 80% approval rate, reflecting our strong technical development standards and efficient sampling process.
Bulk Production
Our bulk production unit operates with 107 skilled team members and 150+ modern industrial machines, including flatlock, overlock, coverstitch, bartack, elastic attaching, and automatic thread trimming machines, ensuring precise and durable activewear manufacturing.
We utilize SAP ERP for production planning and inventory management, and Gerber AccuMark for pattern grading and marker planning. Our facility is supported by power backup for up to 42 hours through 10KV solar panels and generators, and uses Chalmit industrial lighting, approved for textile environments. Comprehensive safety and fire systems are in place to protect staff and operations.
This combination of skilled workforce, advanced machinery, digital systems, and robust infrastructure ensures consistent, high-quality bulk production of performance activewear at scale.
Quality Control (QC)
Our Quality Control (QC) unit operates with 8 skilled team members, working in two shifts of 4 members each, totaling 10 working hours per day. Each inspector works 5 focused hours with a 30-minute break to maintain precision and accuracy. The QC team performs multi-stage inspections, including inline checks during stitching, post-production garment evaluation, and pre-shipment verification, ensuring alignment with tech packs and brand standards.
They use digital measuring tools, fabric tensile testers, color spectrophotometers, and track results via SAP ERP for full traceability. Technical tests include seam strength, stretch recovery, colorfastness, and shrinkage evaluation. Our goal is to double the QC team within one year to enhance inspection capacity, reduce errors, and improve first-pass approval rates for both domestic and international shipments.
Packaging & Labeling
Our Packaging & Labeling department operates with 23 skilled team members, ensuring every garment is professionally prepared for shipment. The team handles folding, polybagging, and carton packing, using custom-printed and eco-friendly packaging to protect garments during transport.
All products are labeled with woven labels, heat transfer logos, hang tags, barcodes, QR codes, and SKUs, with placements verified against Pantone color standards for brand consistency. Automated label applicators and packing tables improve efficiency, while SAP ERP tracks inventory and shipment readiness.
Each package undergoes QC inspection for accuracy, garment count, and packaging integrity. This department ensures activewear is ready for global distribution to the USA and 35+ countries, reflecting professional image and compliance with international standards.
Shipping Worldwide
Our Worldwide Shipping department, managed by one manager and 8 skilled team members, has delivered activewear globally with precision and efficiency. Over the past 10 years, we have shipped 30 million cubic meters of goods, amounting to $87 billion USD in value.
The team oversees customs documentation, order verification, and shipment tracking using SAP ERP for complete traceability. All shipments are packed in export-grade cartons with protective materials and labeled with barcodes, SKUs, and shipment details.
We partner with DHL, FedEx, and UPS to provide air freight for fast delivery and sea freight for bulk orders, ensuring products reach over 35 countries on time, safely, and in perfect condition.
Partner with us — your reliable source for private label sports & gym wear manufacturing.
Brands We Served
Success Story: How We Helped a U.S. Brand Launch Their Activewear Line
In 2021, a startup fitness brand based in the United States approached us to develop its first private label activewear collection for e-commerce and gym retail distribution. The brand required a reliable private label activewear manufacturer capable of producing high-performance garments with low MOQ while maintaining strict quality standards.
Our product development team began with tech pack creation, fiber consultation, and fabric selection. The collection included gym leggings, sports bras, and training shorts manufactured using nylon–spandex (80/20) and polyester–spandex (85/15) blends with 4-way stretch capability and 220–260 GSM fabric weight. Performance testing included moisture-wicking efficiency, elastane recovery rate (over 92%), pilling resistance (Grade 4), and colorfastness testing.
Production utilized flatlock stitching, coverstitch seams, and bartack reinforcement to improve durability during high-intensity workouts. We completed prototype development, two pre-production samples, and final production within 35 days.
Why Choose Our Private Label Activewear Manufacturing
- Low MOQ for startups
- Custom fabric options
- Experienced production team
- Global shipping
- OEM & private label services
Who We Work With
- Fitness Startups – We partner with emerging fitness brands, providing samples, tech packs, and bulk production, leveraging our experience of shipping 30 million cubic meters worth $87 billion USD globally over 10 years.
- Gym Brands – Established gyms rely on us for custom-branded performance apparel, with quality approved by our QC team of 8, using advanced machinery and SAP ERP for tracking production and shipping efficiency.
- Ecommerce Stores – We supply online retailers with ready-to-ship activewear, supporting 35+ countries, using export-grade cartons, labeling, and logistics partners DHL, FedEx, UPS, backed by our $30,000 annual sample program.
- Sports Retailers – We produce high-volume private label athletic wear with consistent quality across 150+ modern machines, powered by 10KV solar panels and generators, ensuring uninterrupted bulk production.
- Private Label Clothing Brands – We collaborate on designing, sampling, and bulk production with an 85% first-pass sample approval rate, aiming to reach 90% by 2026, ensuring international distribution and brand consistency.
Our Dedicated Team For Private Label Fitness Wear Manufacturing
Urwa Ahmad
Graduate of Montserrat College of Art with 10 years’ experience in fashion and fitness apparel design. Leads our private label design department, specializing in activewear development, technical design, and global brand collaborations.
Clarence Lawrance
Graduate of Fashion Institute of Technology and freelance designer since 2024. Oversees creative direction and product development, supporting our design team in delivering innovative private label activewear collections for international brands.
Aretha Blade
International fabric sourcing specialist since 2022. Manages global textile procurement and supports clients launching private label activewear retail brands in the United States through strategic sourcing, fabric development, and retail planning.
Heather Beard
Quality Control leader since 2020, overseeing inspection and compliance for private label activewear production. Ensures manufacturing standards while maintaining consistent quality for more than 50 international activewear brands.
Frequently Asked Questions – Private Label Activewear Manufacturer
What is a private label activewear manufacturer?
A private label activewear manufacturer produces fitness apparel that brands can sell under their own label. Manufacturers handle design development, fabric sourcing, sampling, production, and branding, allowing companies to launch their own activewear lines without owning factories.
What is the typical MOQ for private label activewear production?
Most private label manufacturers offer minimum order quantities (MOQ) of 100–300 pieces per style. For larger collections, brands typically launch with 5–10 SKUs, resulting in initial production runs of 1,000–3,000 units.
What fabrics are commonly used in activewear manufacturing?
High-performance activewear is typically produced using polyester–spandex (85/15) or nylon–spandex (80/20) blends. These fabrics provide 4-way stretch, moisture-wicking capability, breathability, and elastane recovery rates above 90%, which are essential for athletic performance.
How long does private label activewear manufacturing take?
Production timelines vary depending on order size and customization. On average:
- Sampling: 7–14 days
- Pre-production sample: 10–15 days
- Bulk production: 25–40 days
Urgent orders of 2,000+ units can sometimes be completed within two weeks depending on capacity.
What types of activewear products can be manufactured?
Private label manufacturers typically produce a wide range of fitness apparel including:
- Gym leggings
- Sports bras
- Compression shorts
- Athletic t-shirts
- Hoodies and joggers
- Swimwear and bikinis
Many brands start with 6–10 core SKUs before expanding their product lines.
What technical specifications are included in a tech pack?
A professional tech pack includes detailed production specifications such as:
- Fabric composition and GSM weight (180–260 GSM)
- Stitch types (flatlock, overlock, coverstitch)
- SPI (Stitches Per Inch) standards
- Pantone color codes
- Logo placement measurements
- Seam allowances and construction details
How long does bulk activewear production take?
Production time typically ranges from 2–6 weeks depending on order size, customization requirements, and fabric selection. Sampling usually takes 7–14 days. We ensure timely delivery for all USA wholesale orders.
What quality standards are followed in activewear manufacturing?
Reputable manufacturers follow international testing and compliance standards including OEKO-TEX and SGS certifications. These ensure fabrics meet requirements for safety, durability, colorfastness, and chemical compliance.
How many SKUs should a new activewear brand launch with?
Yes. Many manufacturers provide design and development services using advanced tools such as CLO 3D and Browzwear VStitcher to create digital prototypes before physical sampling, reducing development time and cost.
Clients Testimonials
Payments We Accept
Our Private Label Activewear Manufacturing Timeline
2 – 5 Days
(Discuss styles, fabrics, branding & sizing)
1 – 3 Days
(Agreement signed & production deposit paid)
3 – 7 Days
(Stock fabrics, logo printing, labels & packaging)
7 – 10 Days
(Fit sample with logo, fabric & stitching approval)
3 – 4 Weeks
(Cutting, stitching, printing & quality inspection)
5 – 7 Days
(Tagging, folding, packaging & shipment preparation)
Upon Shipment
Our Shipping Partners
